Spray foam insulation has gained popularity among homeowners looking to improve energy efficiency and reduce heating costs. While it offers many benefits, improper installation or environmental factors can lead to significant issues. Identifying problematic spray foam early can help prevent costly repairs and structural damage.

At Countrywide Roofing and Insulation, we specialise in detecting and resolving spray foam insulation problems, including spray foam removal. Our expert team ensures your home remains safe, energy-efficient, and compliant with mortgage and insurance regulations.

Why Problematic Spray Foam is a Growing Concern

Although spray foam is designed to provide long-term insulation, problems can arise when it is incorrectly applied, exposed to moisture, or causes unintended pressure on structural components. Homeowners should be aware of these warning signs to avoid potential health hazards and expensive repairs.

According to industry research, over 30% of homes with spray foam insulation experience some form of installation-related issue, making routine assessments essential. Additionally, 70% of mortgage lenders now require spray foam inspections before approving loans, highlighting the increasing concerns over its impact on property value.

Signs That Your Spray Foam Insulation May Be Problematic

​1. Excessive Moisture and Condensation

Spray foam insulation, particularly open cell spray foam, can absorb and retain moisture if installed incorrectly or in a high-humidity environment. This can lead to mould growth, damp patches, and even timber decay.

🔹 How to Spot It:

• A musty smell in rooms where spray foam has been applied
• Mould growth on walls, ceilings, or within insulation
• Visible damp patches or water stains
• Wooden beams or structures feeling soft or showing signs of rot

If you notice these signs, spray foam removal may be necessary to prevent further damage.

2. Poor Adhesion or Cracking

Spray foam should bond securely to surfaces and maintain its integrity over time. If it begins to crack, shrink, or pull away, this suggests improper application or material failure.

🔹 How to Spot It:

• Visible cracks forming in the insulation
• Gaps appearing between the spray foam and roof timbers or walls
• Loose insulation breaking away from surfaces

These issues reduce insulation effectiveness and can allow air leaks and moisture intrusion. In such cases, spray foam removal and replacement may be necessary.

3. Structural Pressure from Over-Expansion

Spray foam expands as it cures, but excessive expansion can exert unintended pressure on walls, ceilings, and roofing components, leading to structural damage.

🔹 How to Spot It:

• Doors and windows no longer closing properly
• Warped or bowed walls
• Bulging or deformed areas where spray foam has been applied

This issue is particularly common with closed cell spray foam, which is denser and exerts greater pressure. If this occurs, closed cell spray foam removal may be required to relieve stress on the structure.

4. Mortgage and Insurance Compliance Issues

Many mortgage lenders and insurance providers are reluctant to cover homes with spray foam insulation, particularly closed cell spray foam in roof spaces. This is because it can obscure essential timber structures, making structural assessments difficult.

🔹 How to Spot It:

• A surveyor recommends removing spray foam insulation
• Mortgage applications are rejected due to insulation concerns
• Difficulty obtaining home insurance coverage

If your insulation is affecting financing or insurance approval, professional spray foam removal may be required to restore compliance.

5. Fire Safety Concerns

While modern spray foam products include fire-resistant treatments, older foams or improper installations can present a fire hazard.

🔹 How to Spot It:

• A strong chemical smell coming from the insulation, especially in warm conditions
• Insulation near wiring or heat sources showing signs of charring
• Fire safety professionals or surveyors raising concerns about insulation safety

If your spray foam poses a fire risk, professional removal is strongly recommended to bring your home up to safety standards.

Spray Foam is Like a Sponge

Think of spray foam insulation like a sponge—when applied correctly, it efficiently retains heat and prevents moisture problems. However, if installed improperly, it can soak up water like a sponge, leading to dampness, mould, and timber decay. Just as a sponge that's full of water loses effectiveness, problematic spray foam must be removed and replaced to keep your home structurally sound.​

Understanding Open Cell vs. Closed Cell Spray Foam Issues​

Not all spray foam insulation behaves the same way, and problems depend on the type installed.

Open Cell Spray Foam Issues

✅ More prone to moisture absorption if not sealed properly
✅ Can allow air leaks, reducing efficiency
✅ Easier to remove but may leave behind residue

Closed Cell Spray Foam Issues

✅ Blocks moisture effectively but can trap dampness underneath
✅ Dense and rigid, which can put pressure on structures
✅ More difficult to remove, requiring specialist equipment

If your home is experiencing these problems, open cell spray foam removal or closed cell spray foam removal may be necessary.

Frequently Asked Questions (FAQ)

❓ Can I remove spray foam insulation myself?
DIY removal is not recommended. Spray foam bonds tightly to surfaces, and improper removal can damage structures and leave behind hazardous residues.

❓ How long does spray foam removal take?
The duration depends on the type and extent of insulation. Open cell spray foam is generally easier and quicker to remove than closed cell spray foam.

❓ Will spray foam removal damage my property?
When done professionally, removal is conducted carefully to minimise disruption and protect your home's structure.

❓ What insulation alternatives are available?
We provide breathable and mortgage-compliant insulation options, including mineral wool and fibreglass.

Why Choose Countrywide Roofing and Insulation? 

At Countrywide Roofing and Insulation, we offer expert spray foam removal services to help homeowners resolve insulation-related problems. Whether you need open cell spray foam removal, closed cell spray foam removal, or a complete insulation upgrade, our team ensures that your home remains safe, energy-efficient, and compliant with regulations.

Our Services Include:

✅ Professional spray foam removal
✅ Mortgage-compliant insulation solutions
✅ Full roof insulation replacements
✅ Expert consultation and assessments

☎️ Call us today at 0808 134 2352
📩 Email us at This email address is being protected from spambots. You need JavaScript enabled to view it.
🌍 Visit our website: https://countrywideinsulation.co.uk/

Ensure your home remains protected, energy-efficient, and structurally sound with professional spray foam removal from Countrywide Roofing and Insulation!